All about the robot palletising system

07-05-2025

The robot palletising system is a fully automated stacking solution for bagged goods. It significantly increases productivity, reduces physical strain and contributes to a safer work environment. Learn more about how it works, its benefits and the added value the system brings to industrial operations.


How does a robot palletising system work?

At its core, the system transfers a bag from point A to point B. It is based on a FANUC robot, equipped with a mechanical gripper specifically designed to handle and move bags with precision, even in dusty or heavily contaminated environments. This makes it an ideal solution for sectors dealing with heavy-duty sacks, such as agriculture, chemicals or construction.


Operating at full speed, the robot can handle up to 185 kg per hour. When operating at a slower pace, it can manage heavier loads per movement, potentially reaching a total processing capacity of up to 500 kg per hour. Depending on the model, the system is capable of handling between 200 and 400 bags per hour. With an average lifespan of 15 to 20 years, businesses can enjoy long-term benefits from their investment without frequent replacements or costly upgrades.


Easy maintenance and low operating costs

One of the key advantages of this robot palletising system is its minimal maintenance requirements. Thanks to the use of standard components, businesses are not dependent on expensive, specialised parts. This enables fast and easy replacement without prolonged downtime. 


Depending on usage intensity, maintenance is recommended two to three times a year for heavy use, and only once a year for less frequent operation. The straightforward design allows for quick and hassle-free service, either by the customer or an external technician.



Key benefits at a glance

- Durability: The mechanical gripper is resistant to contamination and wear, ensuring long-term reliability without frequent faults.

- Full control: Customers receive unrestricted access to the system’s software.

- Fast return on investment: The system often pays for itself within 12 to 18 months.

- High capacity: Processes between 200 and 400 bags per hour, depending on the model.

- Seamless integration: Easily incorporated into existing production lines requiring minimal adjustments.

- Low maintenance costs: Standardised parts reduce dependency on specialist components, resulting in cost-effective upkeep.

Smart automation for a healthy workplace

Protecting workers from the physical strain of lifting heavy bags is essential. That’s why this robot palletising system provides an effective solution. Combined with its reliability, long service life and low maintenance, it presents a highly attractive option for any business.


In summary, the robot palletising system is a smart investment for companies seeking sustainable automation without compromising on quality or precision.


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